A Portable Burn Pan for the Disposal of Excess Propellants

ER-201323

Objective

The objective of this project is to provide land forces with a means of expediently disposing of excess gun propellant generated during live-fire training that will minimize the environmental impact while allowing the units to continue to train as they fight. When training with howitzer or mortar munitions, a full complement of propellant charges is issued with each round. The charges are never fully utilized during training, resulting in excess propellants. These charges contain toxic, water-soluble compounds such as ammonium perchlorate, nitroglycerin (NG), and 2,4-dinitrotoluene (DNT). In addition, some propellant charges incorporate lead foil, which is used as a decoppering agent for gun barrels. Sampling results from propellant disposal locations have shown that the current practice of burning excess propellant charges on the ground or in remote fixed burn pans is not effective. Up to 18% of the propellant remains unburned, and lead concentrations in soils can exceed 5,000 mg/kg.

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Technology Description

This project will demonstrate a portable burn pan for the expedient field disposal of excess howitzer and mortar propellants. In its simplest form, the pan is a box-like structure with perforated sides integrated into an open-topped removable bonnet. The bonnet prevents a chimney effect that will loft propellant charge constituents out of the pan and into the environment while containing charge debris within the burn zone. The lightweight aluminum base contains a removable stainless steel false bottom that protects the structure from the high heat of deflagration. The pan provides a dry, semi-enclosed platform that will separate the burning propellant charges from the soil and contain the debris (ash) from the propellant burn for easy removal and treatment. The device will be small enough to transport in a standard small military trailer and light enough to be handled by four or fewer personnel. The target propellant charge load will be in the 120 kg range for a full-size unit. The portable device can be transported to the training site, enabling troops to burn excess propellant following training without having to transport the charges to a central burn facility, thus reducing transportation hazards. Currently, no portable burn device exists in the U.S. inventory. The performance objectives for the demonstration are a 99.9% reduction of the original combustible mass, a total of less than 0.1% of the energetics remaining following the burn, and less than 0.01% of the original mass of energetics recovered outside the burn pan. The performance objective for lead is less than 10% of the original mass ejected from the burn pan. In addition, integration of the pan into the standard training doctrine will be a major measure of success.

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Benefits

The primary benefit to the Department of Defense will be a significant reduction in lead and propellant residues on training ranges through the controlled expedient field disposal of excess propellant charges. Because the pan is a training device and not a fixed disposal facility, it has the added benefit of not coming under restrictive regulations. Risk avoidance is another benefit. (Anticipated Project Completion - 2016)

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Points of Contact

Principal Investigator

Mr. Michael Walsh P.E.

USA CRREL

Phone: 603-646-4363

Fax: 603-646-4720

Program Manager

Environmental Restoration

SERDP and ESTCP

Document Types

  • Fact Sheet - Brief project summary with links to related documents and points of contact.
  • Final Report - Comprehensive report for every completed SERDP and ESTCP project that contains all technical results.
  • Cost & Performance Report - Overview of ESTCP demonstration activities, results, and conclusions, standardized to facilitate implementation decisions.
  • Technical Report - Additional interim reports, laboratory reports, demonstration reports, and technology survey reports.
  • Guidance - Instructional information on technical topics such as protocols and user’s guides.
  • Workshop Report - Summary of workshop discussion and findings.
  • Multimedia - On demand videos, animations, and webcasts highlighting featured initiatives or technologies.
  • Model/Software - Computer programs and applications available for download.
  • Database - Digitally organized collection of data available to search and access.