Self-Remediating Energetic Fills Based on Cyclic Dinitroureas

WP-2147

Objective

Unexploded ordnance (UXO) resulting from munitions failures in the field (testing and training ranges as well as battlefields) creates significant safety and environmental hazards. Smaller munitions such as BLU-97/B bomblets are notorious for their tendency to dud, and their failure rate can be as high as 15 to 20%. Both incomplete detonations and duds result in the release of energetic materials to the soil, water, and air.

A typical submunition fill, such as PBXN-107 in the BLU-97/B, uses RDX in an acrylate binder as the main explosive component. RDX has high to moderate mobility in soil and its natural (aerobic) biodegradation is very slow, leading to contamination of groundwater near live fire training ranges. The Environmental Protection Agency (EPA) has issued a drinking water guideline limit for RDX of 2 µg/L.

The objective of this project is to develop and characterize an energetic fill formulation that will readily decompose into benign products when exposed to moisture (i.e., high humidity or precipitation). The new formulation will meet or exceed the performance of currently used formulations (e.g., PBXN-107). The "self-remediation" rates, safety, storage, and performance properties will be thoroughly characterized in this project.

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Technical Approach

Researchers will develop energetic formulations incorporating cyclic N,N′-dinitrourea derivatives as a replacement for currently used energetics like RDX. These compounds have similar explosive performance parameters to conventional nitramine explosives but are significantly more hydrolytically reactive. These properties make them attractive candidates for explosive fillers in self-remediating munitions. Several of these types of compounds have received some development over the last couple of decades (predominantly in other countries). Specific examples include tetranitroglycoluril (TNGU or Sorguyl) and hexanitrohexaazatricyclododecanedione (HHTDD). During a recently completed SERDP Exploratory Development effort (WP-1624), researchers quantified the susceptibility of these ingredients to environmental hydrolysis and demonstrated that they show acceptable stability for processing into munitions, but also undergo sufficiently rapid degradation when exposed to environmental elements (e.g., high humidity or rain) to be characterized as "self-remediating." Thus the formulation of these hydrolyzable explosive ingredients into self-remediating plastic bonded explosives (PBX) should be feasible so long as the PBX binder system produces no hazardous degradation products and permits relatively fast water permeation for the hydrolysis of the dinitrourea compounds.

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Benefits

A replacement self-remediating energetic fill for munitions with historically high rates of failure could result in a significant Department of Defense cost savings and increased range safety. Range monitoring and remediation efforts for RDX contamination would be eliminated. Range safety would be enhanced as exposed energetic materials quickly degrade into benign decomposition products. (Anticipated Project Completion - 2015)

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Points of Contact

Principal Investigator

Ms. Roxanne Quintana

Naval Air Warfare Center Weapons Division

Phone: 760-939-1895

Program Manager

Weapons Systems and Platforms

SERDP and ESTCP

Document Types

  • Fact Sheet - Brief project summary with links to related documents and points of contact.
  • Final Report - Comprehensive report for every completed SERDP and ESTCP project that contains all technical results.
  • Cost & Performance Report - Overview of ESTCP demonstration activities, results, and conclusions, standardized to facilitate implementation decisions.
  • Technical Report - Additional interim reports, laboratory reports, demonstration reports, and technology survey reports.
  • Guidance - Instructional information on technical topics such as protocols and user’s guides.
  • Workshop Report - Summary of workshop discussion and findings.
  • Multimedia - On demand videos, animations, and webcasts highlighting featured initiatives or technologies.
  • Model/Software - Computer programs and applications available for download.
  • Database - Digitally organized collection of data available to search and access.