Coatings

SERDP and ESTCP projects are developing and demonstrating alternative coatings that do not require toxic materials to provide corrosion protection. Investments are targeted to conversion coatings, primers, sacrificial coatings, hard chrome plating, and top coats.

Active Projects List
Project Title Start Date

Cadmium Replacements for Department of Defense (DoD) and National Aeronautics Space Administration (NASA) Applications

Project Information
Project ID: WP-200022
Principal Investigator: Mr. Steven Brown, Naval Air Systems Command
ESTCP Oct 2000

Validation of Novel Electroactive Polymers as Environmentally Compliant Coatings for Replacement of Hexavalent Chromium Pretreatments

Project Information
Project ID: WP-200527
Principal Investigator: Dr. Peter Zarras, Naval Air Systems Command (NAVAIR)
ESTCP Dec 2007

Ultraviolet-Curable Powder Coatings

Project Information
Project ID: WP-200801
Principal Investigator: Mr. William Hoogsteden, AFRL/MLSS
ESTCP Jul 2008

Ultraviolet-Curable Coatings for Aerospace Applications

Project Information
Project ID: WP-200804
Principal Investigator: Mr. John Jusko, Hill AFB
ESTCP Jul 2008

Scientific Understanding of the Mechanisms of Non-Chromate Corrosion Inhibitors

Project Information
Project ID: WP-1621
Principal Investigator: Dr. Florent Bocher, Southwest Research Institute
SERDP Dec 2008

Dynamic Multivariate Accelerated Corrosion Test Protocol

Project Information
Project ID: WP-1674
Principal Investigator: Jeremy Angel, AFRL/RXSA
SERDP Apr 2009

Validation/Demonstration of Anti-Corrosion Inhibitor Primer Formulations as Replacements for Hexavalent Chromium Military Primer Coatings

Project Information
Project ID: WP-200904
Principal Investigator: Dr. Peter Zarras, Naval Air Systems Command (NAVAIR)
ESTCP May 2009

Non-Chromate, ZVOC Coatings for Steel Substrates on Army and Navy Aircraft and Ground Vehicles

Project Information
Project ID: WP-200906
Principal Investigator: Mr. John Kelley, U.S. Army Research Laboratory (USARL)
ESTCP Aug 2009

Electrodeposition of Nanocrystalline Co-P Coatings as a Hard Chrome Alternative

Project Information
Project ID: WP-200936
Principal Investigator: Mr. Ruben Prado, Fleet Readiness Center
ESTCP Aug 2009

Environmentally Friendly Zirconium Oxide Pretreatment

Project Information
Project ID: WP-1676
Principal Investigator: Dr. Nathan Silvernail, PPG Industries Inc.
SERDP Sep 2009

Accelerated Dynamic Corrosion Test Method Development

Project Information
Project ID: WP-1673
Principal Investigator: Mr. James Dante, Southwest Research Institute
SERDP Nov 2009

Electrocoat Process for Non-Chromate Primers in DoD Manufacturing

Project Information
Project ID: WP-201010
Principal Investigator: Mr. William Hoogsteden, AFRL/RXSSO
ESTCP Jan 2010

Industrial Implementation of Environmentally Friendly Nanometal Electroplating Process for Chromium and Cadmium Replacement Using Low Cost Pulse Current Power Supplies

Project Information
Project ID: WP-200934
Principal Investigator: Mr. Neil Mahalanobis, Integran Technologies, Inc.
ESTCP Mar 2010

Compressor Airfoil Protective Coatings for Turbine Engine Fuel Efficiency

Project Information
Project ID: WP-201009
Principal Investigator: Mr. Greg Kilchenstein, Office of the Secretary of Defense (L&MR) MPP
ESTCP Jun 2010

Self-Sealing Fastener Technology for Reduction of Hazardous Materials

Project Information
Project ID: WP-201011
Principal Investigator: Mr. Alan Fletcher, Air Force Research Laboratory
ESTCP Jun 2010

Demonstration/Validation of Zinc-Nickel as Replacement for Cadmium/Cyanide Plating Process for Air Force Landing Gears

Project Information
Project ID: WP-201107
Principal Investigator: Mr. David Frederick, USAF Hill AFB
ESTCP Mar 2011

Chromium Elimination and Cannon Life Extension

Project Information
Project ID: WP-201111
Principal Investigator: Mr. Frank Campo, U.S. Army Benet Laboratories
ESTCP Mar 2011

Comprehensive Evaluation and Transition of Non-Chromated Paint Primers

Project Information
Project ID: WP-201132
Principal Investigator: Julia Russell, NAVAIR - NAS PAX
ESTCP Mar 2011

Chrome Replacement for Gun Barrels

Project Information
Project ID: WP-201220
Principal Investigator: Mr. Brad Buening, Naval Surface Warfare Center Dahlgren
ESTCP Mar 2012

Vinyzene-Max: An Environmentally-Friendly Replacement for Tri-Butyl-Tin-Based Biocides in USN Surface Ship Bow SONAR Domes

Project Information
Project ID: WP-201221
Principal Investigator: Dr. Thomas Ramotowski, Naval Undersea Warfare Center
ESTCP Mar 2012

Novel Coatings Systems for Use as High Performance Chemical Agent Resistant Powder Topcoats

Project Information
Project ID: WP-2207
Principal Investigator: Mr. Mark Wytiaz, Sherwin-Williams
SERDP Mar 2012

Environmentally Friendly Fastener Coating Demonstration

Project Information
Project ID: WP-201315
Principal Investigator: Mr. Matt Scott, PPG Industries Inc.
ESTCP Jan 2013

Copper-Free Antifouling Coatings: Demonstrating a 12-Year Application

Project Information
Project ID: WP-201316
Principal Investigator: Ms. Elizabeth Haslbeck, Naval Surface Warfare Center - Carderock Division
ESTCP Jan 2013

Environmentally Friendly Zirconium Oxide Pretreatment

Project Information
Project ID: WP-201318
Principal Investigator: Mr. Fred Lafferman, U.S. Army Research Laboratory
ESTCP Jan 2013

Improved Magnesium Protection for DoD Aviation and Weapon Component Technology

Project Information
Project ID: WP-201319
Principal Investigator: Mr. Kyo Cho, U.S. Army Research Laboratory
ESTCP Jan 2013

Replacement of Isocyanate Chemistry for Polyurethane-Like Topcoats

Project Information
Project ID: WP-2314
Principal Investigator: Dr. Yigal Blum, SRI International
SERDP Jan 2013

Non-Isocyanate Polymer Design and Coating Development

Project Information
Project ID: WP-2315
Principal Investigator: Dr. Ljiljana Maksimovic, PPG Industries, Inc.
SERDP Jan 2013

Alternative Plating Processes for Metal Electroplating Based on Ionic Liquids

Project Information
Project ID: WP-2316
Principal Investigator: Dr. Sheng Dai, Oak Ridge National Lab
SERDP Jan 2013