Soy Methyl Ester Bio-Based Solvent Demonstration

WP-200305

Background

The use of solvents for cleaning various parts and equipment is widespread. Historically, Department of Defense (DoD) vehicle, equipment, aircraft, and ship maintenance activities have used petroleum-based solvents to remove dirt, grease, soot, and burned-on carbon. Most of these solvents contain photoreactive volatile organic compounds (VOC), which react with oxides of nitrogen to form ground-level ozone, the primary component of smog. Some solvents have been identified in the Clean Air Act (CAA) as potentially toxic compounds and are listed as hazardous air pollutants (HAPs).

In recent years, DoD has increasingly relied on aqueous-alkaline cleaners to comply with emerging environmental regulations. However, these cleaners are not adequate for some applications, as they have been found to have material compatibility issues such as corrosion of metal surfaces and hydrogen embrittlement. Because of these limitations, DoD continues to use large quantities of petroleum-based solvent cleaners.

With the environmental concerns related to petroleum-based solvent cleaners and performance issues of aqueous-alkaline cleaners, it is desirable to validate a new class of organic solvents. These environmentally friendly alternative solvents must be HAP-free, not contribute to VOC emissions, and meet DoD material compatibility and performance criteria.

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Objectives of the Demonstration

WP-200305 Project Graphic

Typical Bearing Cleaning Basket Loaded with Labeled Test Bearings for Processing

The objective of this demonstration was to evaluate a low VOC, HAP-free, bio-based solvent for the rinse step of the aeronautical antifriction bearing cleaning process. SoyGold 1000 (SG1000) was selected. This solvent, produced by AG Environmental Products, LLC, is a derivative of soybean oil.

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Demonstration Results

Data analysis and interpretation were based on analytical test results as well as visual inspections performed on test bearings that were processed through the bearing cleaning process. The analytical test results were mixed. SG1000 passed all environmental, occupational, safety and health related tests, but failed a number of the materials compatibility tests including total immersion corrosion for a number of substrate materials, hydrogen embrittlement, nonvolatile residue, and nonvolatile residue with isopropyl alcohol rinse. SG1000 also failed the rinse efficiency test under performance-related tests as well as the acidity test under chemical properties. Analytical test results did not meet the acceptance criteria to be qualified as an alternative to MIL-PRF-680 in the rinse step of the bearing cleaning process. During the demonstration, a nonvolatile residue resulted in a film that remained on the bearing surfaces.

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Implementation Issues

For any solvent to be qualified as an alternative to MIL-PRF-680 in the bearing cleaning process, it must meet the rinsing requirements of the process and meet all environmental, occupational safety, health, chemical properties, materials compatibility, and performance requirements. SG1000 does not qualify as an alternative to MIL-PRF-680 in the bearing cleaning process.

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Points of Contact

Principal Investigator

Mr. Brad Hollan

Naval Facilities Engineering Command (NAVFAC)

Phone: 805-982-1320

Fax: 805-982-4832

Program Manager

Weapons Systems and Platforms

SERDP and ESTCP

Document Types

  • Fact Sheet - Brief project summary with links to related documents and points of contact.
  • Final Report - Comprehensive report for every completed SERDP and ESTCP project that contains all technical results.
  • Cost & Performance Report - Overview of ESTCP demonstration activities, results, and conclusions, standardized to facilitate implementation decisions.
  • Technical Report - Additional interim reports, laboratory reports, demonstration reports, and technology survey reports.
  • Guidance - Instructional information on technical topics such as protocols and user’s guides.
  • Workshop Report - Summary of workshop discussion and findings.
  • Multimedia - On demand videos, animations, and webcasts highlighting featured initiatives or technologies.
  • Model/Software - Computer programs and applications available for download.
  • Database - Digitally organized collection of data available to search and access.