Shredded Waste Downdraft Gasifier for Overseas Contingency Operations Waste-to-Energy Conversion

WP-2235

Objective

The Department of Defense (DoD) has a strong interest and focused need to reduce the logistics tail associated with forward operations. Activities associated with mission sustainment at forward operating bases (FOBs) and combat outposts (COPs) present significant challenges with respect to fuel and water supply, and waste footprint management. Waste-to-energy conversion (WEC) systems present a promising option for managing waste burdens while providing supplemental energy and heat. While a number of gasification and pyrolysis-based WEC systems are currently under evaluation by DoD, no system has been demonstrated to meet PM Force Sustainment Systems’ (PM FSS) desire for a compact (8 ft x 8 ft x 20 ft), efficient (50% net chemical energy recovery), and robust (field-worthy, minimal operator interface) WEC system. To address the current need, Infoscitex Corporation (IST) will develop a downdraft gasification system capable of processing shredded waste into clean-burning producer gas with the objective of supplying the base camp with electricity and heat, while at the same time substantially reducing the footprint of the waste preprocessing system. The use of shredded waste (instead of pellets) as feedstock to the gasifier will eliminate some components of the pre-processing system that impart higher parasitic losses and require more frequent maintenance cycles.

The overall objective of the project is to design, fabricate, and characterize a shredded waste downdraft gasifier system. IST has experience developing gasifier-based WEC systems and is familiar with the challenges associated with preprocessing DoD-relevant waste streams (i.e., comingled paper, food, plastics, wood) into fuel for subsequent gasification. IST will leverage lessons learned under previous U.S. Army and privately funded gasifier and solid waste preprocessor development efforts to provide DoD with a downdraft gasifier capable of enabling PM FSS’ vision for a compact, robust, efficient WEC.

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Technical Approach

Municipal solid waste (MSW) will be fed into a shredder and then processed in a gasifier. The gasifier system is designed such that the friction between the shredded waste and the walls of the gasifier is dramatically reduced. The discharge section (or grate) is designed for bulk solids mass flow to ensure that the velocity of the moving solids is uniform across any given cross section of the reactor without any regions of stagnant flow. A unique secondary air injection system will ensure that oxygen reaches all the combustible waste in the reactor and that tar formation is inhibited. The high surface-area-to-volume ratio of the MSW will result in faster reaction kinetics and higher conversion efficiency of the shredded waste to char. The downdraft gasifier process will be modeled and used as a guide to control the temperatures in each zone of the reactor and optimize the composition of the producer gas for electrical generation.

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Benefits

The benefits of this program to DoD are that it will provide a deployable WEC system that fits within the constraints of PM Force Sustainment Systems; is energy efficient, robust, reliable, and suitable for forward operations; and provides electricity and heat to reduce the logistics burden of supplying fuel in the field. The results of this technology can also be used by the scientific community for processing small particles in thermal and catalytic reactors. (Anticipated Project Completion - 2014)

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Points of Contact

Principal Investigator

Mr. Michael Cushman

Infoscitex Corporation

Phone: 781-890-1338 x225

Fax: 781-890-1330

Program Manager

Weapons Systems and Platforms

SERDP and ESTCP

Document Types

  • Fact Sheet - Brief project summary with links to related documents and points of contact.
  • Final Report - Comprehensive report for every completed SERDP and ESTCP project that contains all technical results.
  • Cost & Performance Report - Overview of ESTCP demonstration activities, results, and conclusions, standardized to facilitate implementation decisions.
  • Technical Report - Additional interim reports, laboratory reports, demonstration reports, and technology survey reports.
  • Guidance - Instructional information on technical topics such as protocols and user’s guides.
  • Workshop Report - Summary of workshop discussion and findings.
  • Multimedia - On demand videos, animations, and webcasts highlighting featured initiatives or technologies.
  • Model/Software - Computer programs and applications available for download.
  • Database - Digitally organized collection of data available to search and access.